OceanSphereRequest service
OceanSphereFABRICATION
What we make

Wear parts — made again, properly

Single pieces and small series for ships, ports and industry. If your part is not on this page, send it anyway — if it can be turned, milled, ground, heat-treated or welded, a workshop in our network makes it.

Flanged plain bearing bushing (technical rendering)
Example image – not our fabrication. Photo: Silberwolf, CC BY-SA 2.5.

Bushings and plain bearings

Worn bearing bushes of rudders, hatch-cover hinges, winches, pumps, conveyors and joints — in tin bronze, nickel-aluminium bronze for sea water or maintenance-free polymer composites. Made to the mating shaft, with the press fit and running clearance the job needs.

CuSn12 CuAl10Ni5Fe4 POM / PA
Deck crane on a research vessel
Example image – not our fabrication. Photo: nachtjagd, CC BY-SA 4.0.

Rollers, wheels and sheaves

Hatch-cover rollers and wheels, guide and support rollers, rope sheaves, conveyor and fairlead rollers — turned, hardened where they run, with new bushings or bearings fitted on request.

C45 42CrMo4 PA / PU
Drive shaft in a shaft tunnel
Example image – not our fabrication. Photo: Hermann Luyken, CC0.

Shaft sleeves, wear rings and liners

Shaft protection sleeves under seals, wear and split rings of pumps, liners and spacer sleeves. The cheap way to save an expensive shaft: the sleeve wears, the shaft does not.

1.4462 Hard chrome CuNi10Fe1Mn
Propeller shaft and strut bearing of a ship in dock
Example image – not our fabrication. Photo: Claudio Elias, Public domain.

Shafts, journals, axles and pins

Pump and winch shafts, intermediate pieces, journals, axles, hinge and joint pins — turned, milled and ground to the drawing, bearing surfaces hardened, run-out and fits measured before shipping. Load-bearing parts on request, with documents agreed in advance.

42CrMo4+QT 34CrNiMo6 1.4404
CNC milling cutter machining a metal block
Example image – not our fabrication. Photo: Daniel Smyth, Pexels License (free for commercial use).

Wear plates, slide pads and guides

Wear and slide plates, guide strips, sliding pads of hatch covers and ramps, chutes and liners — in wear-resistant steel, bronze or polymer, drilled and countersunk to fit the existing holes.

Hardox 450 UHMW-PE CuSn8
Lathe machining a metal part
Example image – not our fabrication. Photo: Connor Lucock, Pexels License (free for commercial use).

Flanges, rings, covers and turned parts

Special flanges, adapter and spacer rings, covers, sealing faces, nuts and turned parts — also in copper-nickel and stainless steel for sea-water systems. The same workshops make parts for ports, plant engineering and offshore.

S355 1.4404 CuNi10Fe1Mn
Historic shipyard drawing of ladders and handrails
Example image – not our fabrication. Photo: U.S. Navy / National Archives (NARA), Public domain.

Prefabricated steelwork: ladders, stairs, railings

Corroded vertical ladders, companionways, railings, platforms and walkways — built in the workshop to the drawing or a site survey, coated or galvanised, and delivered ready to weld in. Fitting time on board is shorter.

S355J2 316L EN AW-5083
Welder at work
Example image – not our fabrication. Photo: Dieter Erhard, CC BY 4.0.

Brackets, guards and welded assemblies

Pipe and cable supports, consoles, guards, covers, small foundations and welded frames. Welded by qualified welders under a documented welding procedure; weld documentation on request.

ISO 3834-2 ISO 9606-1 S355 / 316L
Materials

The right steel or bronze for load, sea water and wear

The material comes from your drawing. Where the drawing is silent or the original material is unknown, we propose one from the function — and say so in the quote. Metal stock is bought with a 3.1 certificate as standard.

MaterialNo.Typical useNote
CuSn12-C (tin bronze)CC483KPlain bearing bushesClassic bearing bronze for slow, highly loaded joints
CuAl10Ni5Fe4-C (NAB)CC333GBushes, sleeves and wear parts in sea waterNickel-aluminium bronze, high strength and corrosion resistance
CuSn8 (wrought bronze)CW453KThin-walled bushes, slide platesGood sliding properties, available as strip and tube
POM / PA / UHMW-PE—Maintenance-free bushes, guides, slide strips, rollersWhere grease is unwanted or access is poor
X2CrNiMoN22-5-3 (Duplex)1.4462Shaft sleeves, shafts and pins in sea waterAbout twice the yield strength of 316L, resistant to pitting
X2CrNiMo17-12-2 (316L)1.4404Sea-water parts, railings, brackets on deckAustenitic stainless steel, good weldability
C451.0503Shafts, journals, rollersNormalised or quenched and tempered; induction-hardenable
42CrMo4+QT1.7225Shafts, pins and rollers with high load and wearQuenched and tempered; running surfaces induction-hardened or hard-chromed
34CrNiMo6+QT1.6582Shafts with the highest loadsTough at low temperatures, large cross-sections
Hardox 450 / 1.8714—Wear plates, chutes, linersWear-resistant steel, about 450 HBW
S355J2+N1.0577Ladders, stairs, brackets, welded framesWeldable structural steel; coated or hot-dip galvanised
EN AW-5083 (AlMg4.5Mn0.7)5083Light ladders, walkways, coversSea-water resistant aluminium alloy, weldable

Typical choices, not a limit. Other steels, stainless grades, bronzes and polymers on request.

Not sure what the original was made of?

That happens often with old parts. Send the sample: the workshop can analyse the material and measure the hardness before we propose a replacement.